Aviation Headset Repair

KEEPING GREAT AVIATION HEADSETS FLYING^™

At Hobbs Flyer, we believe in keeping great aviation Headsets flying. That's why we develop high-quality replacement parts, repair services, and retrofit solutions that help pilots extend the life of the equipment they already know and trust.

Some aviation headsets are simply too good to throw away.

Whether it's a Bose A20, Bose X (AHX, A10), Lightspeed Zulu, David Clark, or another trusted favorite, many of today's best aviation headsets are capable of providing decades of reliable service with the proper care and occasional repair.

Professional Aviation Headset Repair Service

Whether your headset has stopped working completely or simply needs a new cable, microphone, speaker, ear seals, or other replacement parts, our technicians can help restore it to reliable flying condition.

We currently service many popular aviation headset brands, including:

• Bose A20
• Bose X (AHX, A10)
• Lightspeed Zulu Series
• David Clark H10 Series
  
• Sigtronics
• And many more

Our repair service starts with a $160 diagnostic and labor fee, plus the cost of any replacement parts required.

How It Works

Every headset begins with a complete diagnostic evaluation to identify the cause of the problem and determine what parts, if any, need to be replaced.

If the estimated cost of replacement parts exceeds $250, we'll email you a detailed repair estimate for approval before any work begins.

If the estimated cost of replacement parts is less than $250, we'll complete the repair without delay and send you an invoice once the work has been finished.

Most repairs are completed within 5 to 10 business days, depending on our current workload and parts availability.

If we're unable to repair your headset, we'll refund your $160 diagnostic and labor fee and offer you 20% off a new Hobbs Flyer Aviation Headset.

Common Repairs

We can repair or replace virtually every major component of your headset, including:

• Microphones
• Headbands
• Earcup speakers
• Speaker holders (yokes)
• Head cushions
• Ear seals
• Twin plug, LEMO, and U174 cables
• Control modules
• Microphone windscreens
• Earcup overhead cables
• Connector plugs (GA, LEMO, and U174)

If your repair requires additional replacement parts, we'll install high quality components designed to restore your headset to reliable operating condition.

What's Included

• Complete diagnostic evaluation
• $160 diagnostic and labor
• Professional repair by experienced technicians
• High quality replacement parts (additional charges apply)
• 60 day warranty on all repairs
• Free inbound U.S. shipping label with tracking
• Full refund if we're unable to repair your headset

Before You Ship Your Headset

Once you purchase the repair service, we'll email your repair order number and a prepaid shipping label within 24 hours.

Please include your headset case whenever possible and package everything securely to prevent shipping damage.

If you'd like to limit the scope of the repair, please contact us before shipping your headset. Once repairs have been completed, we're unable to reverse or modify the work performed.

Replacement parts removed during the repair process are disposed of and are not returned.

The initial $160 repair fee covers diagnosis, troubleshooting, labor, testing, and inbound shipping only. Replacement parts are not included and are billed separately. The total repair cost is the $160 repair fee plus the cost of any replacement parts required to complete the repair. If replacement parts are expected to exceed $250, we will contact you for approval before proceeding.

Keeping Great Aviation Headsets Flying

Every headset tells a story.

Maybe it's the headset you trained with. The one you earned your instrument rating with. The one that's been with you through hundreds or even thousands of hours in the cockpit.

At Hobbs Flyer, we believe great aviation headsets deserve a second life. That's why we develop high-quality replacement parts, repair services, and retrofit solutions that help pilots extend the life of the equipment they already know and trust.

We're proud to help pilots preserve the headsets they already know, trust, and enjoy flying with.

Ready to Get Started?

Click HERE to purchase your repair service and we'll send you a prepaid shipping label along with complete instructions for sending your headset to us.

We look forward to helping you get your headset back in the air.